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JS-U SERIES · Underride AGV

Drives under the rack, lifts it and carries it away.

It drives under a rack, lifts the whole rack and carries it to where it is needed, with no forklift and no pushing by hand. Eleven underride lifting models from 50 to 4,000 kg, plus fork, cage trolley, expandable chassis, roller transfer, tote and SMT loading models.

JS-U1000-DLP underride jacking transfer robot
JS-U1000-DLP · 1,000 kg underride lifting robot
50–4000kg
Load range of the 20 models in the JS-U series.
2.0m/s
Maximum speed of the JS-U1000-DLP.
±100mm
Docks with racks up to ±100 mm out of position or ±10° askew, so racks do not have to be repositioned.

POSITIONING

If the robot can drive under the rack, use underride lifting

On racks that are moved whole: underride lifting, chosen by weight between 50 and 4,000 kg. On racks with crossbars underneath that a lifting robot cannot drive under: the JS-U1200-DLF underride fork. In totes that go into rack positions: the JS-U0300-DLW tote robot. For sideways transfer with conveyors: the JS-U0400-DNR roller transfer robot.

WHERE IT RUNS

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KEY MODELS

Six commonly used models

JS-U0400-DLP
JS-U0400-DLP

Underride lifting robot

Differential underride lifting, 400 kg, for small and medium rack transfers in 3C and automotive parts workshops.

Payload400 kg
Lift stroke60 mm
Turning circleφ780 mm
Dimensions775×540×260 mm
JS-U0600-DLP
JS-U0600-DLP

Underride lifting robot

Differential underride lifting, 600 kg, for workshop rack transfers and goods-to-person picking.

Payload600 kg
Lift stroke60 mm
Turning circleφ995 mm
Dimensions945×650×260 mm
JS-U1000-DLP
JS-U1000-DLP

Underride lifting robot

Differential underride lifting, the most widely used model for one-tonne projects. Lift height 60 ± 2 mm; 1,150 × 800 × 250 mm.

Payload1000 kg
Weight245 kg
Turning circleΦ1220 mm
Battery48V 27Ah
JS-U1500-DLP
JS-U1500-DLP

Underride lifting robot

Differential underride lifting, 1,500 kg, standard lifting.

Payload1500 kg
Weight220 kg
Turning circleφ1200 mm
Battery48V 40Ah
JS-U2000-DLP
JS-U2000-DLP

Underride lifting robot

Differential heavy-duty underride lifting, 2 tonnes, for heavy loads such as fixtures in lithium battery plants and full pallets in metalworking; for narrow aisles choose the omnidirectional JS-U2500-SLP.

Payload2000 kg
Lift stroke100 mm
Turning circleφ1820 mm
Dimensions1500×1200×320 mm
JS-U1200-DLF
JS-U1200-DLF

Underride fork robot

Fork arms slide into the space under the carrier and lift it, for racks with crossbars that a lifting robot cannot drive under. Only 245 mm tall, lifting 400 mm for stacking.

Payload1200 kg
Lift stroke400 mm
Body height245 mm
Dimensions1386×1036×245 mm

FULL RANGE

Every JS-U model on sale

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HOW IT WORKS

Drive under, lift, carry, set down

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Underride lifting robot JS-U1000-DLP (rendering)
Underride lifting robot JS-U1000-DLP (rendering)

NAVIGATION

Laser SLAM for the route, QR codes for the docking point

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MODEL SELECTION

Materials first, then the site, then the weight

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SAFETY

Four layers of obstacle protection: if one fails, the next still protects

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Aisles must be kept clear and people must follow the training rules; we explain both in detail during training at delivery.

SITE & RACK REQUIREMENTS

Floor, aisles, racks and network

Item Requirement Notes
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Tell us in advance about black or stainless steel carriers: black reflects little light and stainless steel acts as a mirror, so an extra algorithm tuning step is needed, with its time and cost listed separately in the proposal. Tall loads that are light at the bottom and heavy at the top tip easily on turns and slopes, so the centre of gravity is checked first.

CHARGING & NETWORK

Choosing chargers

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High-current and low-current chargers must not be mixed. The number usually follows a rule of thumb: a quarter of the number of robots for one shift, a third for two shifts and a half for continuous three-shift operation, with at least 2. Small models charge fully within an hour and a half and medium and large models within two hours; the 1-tonne lifting series supports fast charging, where 10 minutes gives an hour of running and 60 minutes brings the battery to 70%.

MAINTENANCE & SPARES

Routine maintenance and spare parts

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ALARMS & RESPONSE

What to do in these situations

Symptom Likely cause Response
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Note the robot number, the fault and when it started; logs from the robot and the dispatch system can be exported, so most problems can be located remotely.

RELATED READING

FAQ

Questions we are asked most

Underride robot or autonomous forklift?

It depends how the materials are held. Racks moved whole call for underride lifting; pallets call for autonomous forklifts. Where there are both, one dispatch system manages underride, fork, tote and transfer robots together.

Fork or lifting?

Look at the underside of the carrier. If it is open and the robot can drive under it, use underride lifting; if there are crossbars that a lifting robot cannot get under, use the JS-U1200-DLF underride fork, whose arms slide into the space underneath and lift it.

Do we need QR codes all over the floor?

No. Laser SLAM handles travel over large areas, and a small number of codes go only at docking points such as under racks, in front of chargers and at machine ports.

Our racks are not all the same. Is that a problem?

Racks need a consistent bottom clearance of 280 to 300 mm, with no crossbars between 130 and 210 mm above the floor. We measure a sample during the site survey, then choose the model or recommend changes to the racks.

Will it conflict with our WMS?

No. The WMS decides where goods are stored and the dispatch system decides which robot does the moving; they connect through HTTP/JSON or VDA5050 interfaces.

We have our own software. Can we buy just the hardware?

Yes, with an expandable chassis: it provides mechanical, electrical and communication interfaces, and you build the top module. Customers with embedded development capability can also develop directly on the main controller without writing navigation algorithms from scratch. We can send the interface documentation and 3D models first.

How long does a repair take?

A low-value wearing part takes tens of minutes to replace on site, and a key part 1 to 2 hours if a spare is on hand; without a spare, the robot waits for the part, generally 2 to 5 days in China. For projects with 10 or more robots, we therefore recommend stocking the spares we list.

NEXT STEP

Tell us about your racks, loads and routes, and we will send a proposal

Tell us about your racks, load weights, routes and how many moves you need per hour, and we will send you a proposal.

TO QUOTE THIS, WE NEED

  • 01Carriers: the size of pallets, racks and totes, whether the underside is open or closed, material and colour
  • 02Materials: unit weight, full load weight and centre of gravity
  • 03Aisles: the narrowest width, turning space and doorways, and whether people and vehicles share them
  • 04Volume: trips per hour, shifts and one-way distance
  • 05Systems: whether MES or WMS integration is needed, and whether doors and lifts must be linked

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